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Top 5 Salt Water Chlorine Generator Problems

  
  
  

salt chlorinator problemsLet me start off by saying that we are huge proponents of salt water chlorine generators and do recommend them to most customers.  However, there is no such thing as a perfect system.  The purpose of this article is to bring to light several of the issues we’ve seen with salt water chlorine systems after installing close to 1,000 of them over the past 8 or 9 years.  As you’ll see, most of the issues we’ve encountered haven’t been with the actual salt water systems, but with the impact that the system has on other pool components.     

 

1.  Corroded handrail and ladder anchors

The high salinity level of the water does cause galvanized deck anchors to corrode prematurely.  We’ve found that within 4 to 5 years of installing a salt system that galvanized deck anchors will corrode to a point where it is difficult or impossible to remove the handrail or ladder.  The solution to this problem is to use brass anchors as opposed to galvanized steel.  If you are considering installing a salt system on an existing pool with galvanized deck anchors it would be a good idea to spray them with some type of corrosion inhibitor to slow the deterioration process.  If you are having a new pool built, make sure the contractor uses brass anchors.

 

2.  High Chorine

One of the greatest advantages of salt water systems is that you reap the benefits of a chlorine pool without the adverse effects associated with chlorine.  This is wonderful….no strong smell, no burning eyes, etc.  The disadvantage is that it’s possible to generate a high level of chlorine in the pool and never know it.  This can have an adverse effect on the pool shell, pool equipment, etc.  To keep this from happening, simply test chlorine levels on a weekly basis. 

 

3.  Cell Replacement

Although salt chlorinators typically cost less during a given season than chlorine, there will come a day when the cell, which is the component of the machine that converts salt to chlorine, will fail.  The cost of cell replacement may off-set the savings experienced over the previous years.  The average cost of cell replacement is $800-$1200 and the average life expectancy is 4-8 years.  There are many wonderful advantages of salt chlorine systems, but my experience is that cost savings is not one of them in the long run. 

 

4.  Tough on Auto Covers

There’s simply no getting around this one.  Salt systems are tough on the metal components of automatic covers.  Many of the major components of “auto-covers” such as the track system, the tube the cover rolls up on, the hardware, and the leading edge are all made of metal.  The best way to prevent premature corrosion of these components is to periodically rinse them with fresh water from a garden hose.    

 

5.  Corrodes vinyl liner pool walls

This applies to inground and above ground vinyl liner pools with metal walls.  Most vinyl pool builders today use polymer/plastic walls, so this is not so much an issue with new construction of liner pools.  However, if you are considering building a vinyl liner pool with a salt system, do yourself a huge favor and avoid metal walls like the plague!  Regarding above ground pools, it’s debatable whether the low-maintenance aspects of the system outweigh the impact that the salt water has on the metal wall structure of the pool.  After doing many liner replacements on above ground pools with and without salt water systems, I can tell you that there is a significant difference in the amount of corrosion on the wall after a very short period of time.  It’s a question of how long you want your pool to last.  In my estimation, you’ll get 10-15 years out of an above ground pool with a salt system as opposed to 20-25 years without.

 

Taking all of these issues into consideration, you need to ask yourself the question:

 

Do the benefits of salt water chlorine generators outweigh these problems?

 

In my opinion, the answer is a resounding “Yes!”  Although there are cases where salt chlorine generators may not be the best alternative, for the majority of pool owners throughout the world it’s tough to beat the superior water quality and low maintenance of a salt water pool. 

 

Thanks for visiting, comments and questions always welcome!

 

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Comments

Hey Jason, 
Great article! I had no idea that I needed to tell my customers to rinse the tracks on their auto covers.  
Thanks!
Posted @ Tuesday, June 15, 2010 9:25 PM by Jamie Albert Snyder
5 Other problems with Salt Systems 
 
 
 
 
 
1.) Not using the right sized unit for the pool , The fiberglass pools have an average water volume of 12-14,000 gallons. Make sure to size the system properly, One size doesn’t fit all !! 
 
 
 
2.) Customers still need to test the water regularly with a good test kit, making sure to keep the PH ,, alkalinity and calcium hardness in the proper levels. The generator will produce a very low PH chlorine. 
 
 
 
3.) Not having the water balanced before the start up the salt system 
 
 
 
4.) Making sure to use the proper salt for the water always use “Pool Salt” do not use water conditioner salt from the hardware store or big box home improvement stores. Not using the proper salt will cause stains in the pool. 
 
 
 
5.) Running the system 24/7 without setting the generator on the lowest setting possible. The systems should be run according to the turn over rate for the system. The little chlorine factory will continue to produce chlorine even if the demand isn’t present so the chlorine levels can climb quickly. 
 
 
 
The salt systems must be monitored and adjusted regularly the biggest issue with salt generators is that they are sold as the “auto pilot” where the buyers think they don’t need to do anything to the pool because they have a salt system, just the opposite is true the water must be monitored very closely to get the best results, Happy kids & healthy water. 
 
Posted @ Thursday, June 17, 2010 11:52 AM by Curt Prystupa
Great points Curt....thanks a ton!
Posted @ Thursday, June 17, 2010 12:05 PM by Jason
What about the effects of the salt water system on the heat pump? I was told recently that I needed to add a zink annode to protect the system. What do you think about that?
Posted @ Monday, June 21, 2010 8:25 AM by Rick Reid
Rick, The titanium heat exchanger in your heat pump is pretty resistant to corrosion. I haven't seen any negative effects on our heat pumps from the salt water. However, installing an anode is a great idea.....certainly won't hurt:)
Posted @ Monday, June 21, 2010 8:29 AM by Jason
Two things with the heaters ans salt systems, Make sure to connect the pool's bond wire to the heater. The Anode is a must for the 
 
pool to protect the heater, pump, rails and light. Most heater companies will Void the warranty if the unit isn't bonded .
Posted @ Monday, June 21, 2010 9:53 AM by Curt Prystupa
Besides ph,alkalanity, calcium hardness levels and adjusting with chemicals as needed to maintain proper levels, how often is chlorine stabilizer usually needed to be added with a fiberglass pool? Does a pool cover reduce the need for chlorine stabilizer? Any other chemicals usually added to the pool on a periodic basis? I love my low maintanence pool and have only had to add some chemicals due to testing although water was clear this spast week.
Posted @ Sunday, June 27, 2010 11:21 AM by Cord Schlobohm
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